Replacement of Pick-by-Light bin indicators
In rare cases, the Pick-by-Light bin displays need to be replaced. Here, we explain exactly how to do this and when it is necessary.
When is it necessary to replace the instrument displays?
In a live production environment, the Pick-by-Light bin indicators need to be replaced only if they are mechanically damaged. The electronic components are well-proven, protected against short circuits, and reliable.
If a control panel is damaged, it should be replaced immediately.
In some situations, the modules must also be replaced with a different type due to an expansion of the process. For example, if the displays need to show more information or if access sensors are being used.
Here's how to replace the Pick-by-Light bin indicator
Our Pick-by-Light bin indicators are mounted wirelessly onto a base rail. A bus carrying the power and data supply runs through the base rail. The three spring contacts ensure that the bin indicator connects securely and directly to the bus. This means there are no cables between the individual modules.
Using a short putty knife or a wide screwdriver, the modules are mechanically snapped out of the bottom rail and replaced with a new module.
Updating addresses in the software
Each module has a unique physical address, which must also be updated accordingly when the Pick-by-Light hardware is replaced. You can learn more about the system structure and addressing in a separate article.
Once the new display has been clicked into place in the sub-profile, it registers with the pick-by-light software. Now the new display must be assigned to the old logical address. The software takes you directly to the appropriate menu item where the replacement can be made.
Once the replacement has been confirmed, the configuration parameters are applied immediately and the new display is ready for use right away.
Changing the panel displays to a different type
When changing the type of panel displays, in addition to updating the addresses, the configuration parameters—and most likely the control process as well—must also be adjusted.
The configuration adjustments primarily affect the sensors used for access monitoring. If new information or features become available, the control process is also adjusted. However, this is not done via configuration parameters, but through software updates.
Conclusion
Replacing the Pick-by-Light bin indicators is very easy thanks to the Quick-Click system and can be done with a simple tool (a short putty knife or flathead screwdriver). The Pick-by-Light software provides excellent support for changing the physical addresses and mapping them to the corresponding logical addresses. When switching between different models, the configuration and control process must also be adjusted.