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LUCA Logistic Solutions

Production

The most important task of the systems in production focuses on correct material procurement, optimum order control and a smooth material flow. From material supply to the individual assembly stations and machines to set formation, test benches and return storage, the processes are very different. Performance and quality must be guaranteed at every single step.


Material flow

As cycle times in production become ever shorter, the variety of articles increases and model variants grow, the demands on internal material flow control also increase. We support you with qualified workshops and research methods as early as the analysis of current workflows and process strategies. In the subsequent implementation of the results obtained, we can offer you a range of tried and tested order picking systems, such as eLocation, Pick-to-Light, Voice Picking 0or Pick-by-Frame, we can implement the developed strategies and optimize tugger train control and localization, tool location and material provision.

Replenishment

In today's merchandise management, replenishment control is a fundamentally important process. It can make a significant contribution to increasing the efficiency of the material flow. In addition to the requirement to ensure the replenishment of picking points (supermarket, assembly line) and to guarantee constant stock availability, it is important to place the correct material variant at the correct storage or picking location. Incorrect positioning inevitably leads to incorrect picks during order picking. Take advantage of our experience in implementing systemic employee support in replenishment processes and benefit from the advantages (product quality, labor productivity and inventory accuracy).

Set formation

In order to minimize material transports and to optimize the production process through shorter handling processes, kid formation processes are often used in companies. The combination of components and parts (in quantity and quality) that are required for the manufacture of certain products or assemblies are important for flawless and error-free assembly. We select the right concept from our extensive portfolio of methods after thoroughly analyzing your processes.

Assembly support

In order to optimize the manufacturing process of production goods in terms of time, cost position and, in particular, susceptibility to errors, we offer you various methods and systems for assembly support, primarily for localizing components and installation position on the product. Depending on the requirements, process sequences and user acceptance, systems such as Pick-by-Beam, Pick-by-Vision or also eLocation can be used.

Quality control

While quality assurance in operations is carried out proactively using rules and standards, quality control activities serve to identify and sort out defective products using inspections, tests and inspection mechanisms (standards). Ultimately, the aim is to minimize rejects and rework and to safeguard the company's good reputation. Depending on the test steps and standards to be monitored, we can support you in achieving your goals using various methods.

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